CDMO production planning that puts sponsor demand, shared suite capacity and long-lead materials in one live plan, so every slot you promise is one you can run.
On paper, October is fine. In reality the suite is running over capacity, and March is worse. By the time that shows up in a spreadsheet, the slot has already been promised to someone.
Now it is a phone call, a slipped batch and a sponsor who remembers. The problem was never the schedule. It is that nobody sees the collision until it lands on the shop floor.
In PLAIO every sponsor's orders and forecasts feed one plan for the site, scheduled against the same suites and lines, with the API, excipients and packaging behind every batch planned on the same horizon.
A CDMO sells capacity. Every slot you promise and then move costs you twice: once on the line, once in the relationship.
Firm orders and forecasts from each sponsor, planned against the same suites and lines instead of in a spreadsheet per account. Tag demand with a customer dimension and group the plan by sponsor in one click.
Routings, cleaning times, changeovers, shifts and downtime are part of the schedule, so you know whether a slot is real before it goes to the sponsor.
API, excipients and packaging planned with their real lead times, MOQs and order increments, so the slot you commit is one you can supply.
Firm orders and each sponsor's forecast feed one demand plan. In the Demand Builder, open orders can be the base for the months a sponsor has confirmed and their forecast after that, so the schedule is built from everything coming at the site.
Routings, sequence-dependent changeovers, cleaning times, minimum and maximum waits, shifts and planned downtime are checked on every job, so what you see is what the site can actually run.
Production orders come from the supply plan, so start dates, materials and capacity stay aligned. PLAIO flags a job the plan has no material for, or whose material will not be ready by the step that needs it.
You find out a quarter is overbooked while there is still time to move a campaign, not when a sponsor calls about a missed date.
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